Gasket LP
For polyurethane gaskets
Consistent results.
Every time.
Our goal is to develop automated sealing systems, ensuring maximum process reliability and result quality.
FIPFG Tecnology
FIPFG technology (Formed-In-Place Foam Gasket) is an automated process that allows polyurethane gaskets to be created directly on the part, without using preformed gaskets.
Through a controlled mixing and dispensing system, the material is applied precisely along the component profile and, once reacted, forms a foamed gasket perfectly bonded to the surface.
This makes it possible to achieve high sealing performance, repeatability, and consistent quality over time, while reducing waste, assembly times, and production variability.
MODEL A-ANTRHOPOMORPHIC
Six axes that create a matchless ability to move and flexibility.
Consistent results. Every time.
The anthropomorphic robot is a widely used solution for applying two-component polyurethane gaskets when high flexibility and precision on complex surfaces are required.
It has a structure similar to a human arm, with 6 or more degrees of freedom, allowing it to perform articulated movements.
The arm can move freely in three-dimensional space and can reach difficult angles or irregular surfaces.
The combination of smooth movements, repeatability, and full path control makes the robot the ideal solution for applications where flexibility and accuracy are essential requirements.
- Perfect for complex shapes
- Simple programming
- Compact footprint
- Flexibility
MODEL C-READY
The GASKET LP MODEL C-READY system is the standard version of the Cartesian GASKET LP system. It is a complete dispensing and mixing system, developed as a preconfigured solution.
Consistent results. Every time.
The low-pressure GASKET LP C-READY dispensing unit ensures accurate and consistent dosing of the components, while the 3-axis Cartesian robot (X-Y-Z) enables coordinated and repeatable movements along the gasket application path.
The management software integrates and controls the entire process from a single interface, supported by a centralized electrical cabinet that manages all machine parameters.
The system is completed with safety devices compliant with industrial standards, ensuring protected and reliable operation under all working conditions.
- Default and tested configuration
- Delivered fully assembled
- Ultra-fast installation and startup
- Reduced delivery times
Standard features
Axis material
Structural aluminium profiles
Axis support and workbench material
Painted steel
Installed power: robot + foaming machine
7,5 KW
Power supply
400 VAC – 50 Hz – 3F + T
Motors
Brushless
Mini tank capacity
2 litres (A+B)
Helical pumps
ISO: 0.3 cc/rev POL: 1 cc/rev
System flow rate
0,5 – 4 gr/sec
Type of movement
By means of a high-reliability toothed belt
MODEL C-EXTENDED
The GASKET LP MODEL C-EXTENDED system is the version of the Cartesian GASKET LP system designed to ensure maximum flexibility, adapting the system to specific production conditions in order to optimize line layout, operational flows, ergonomics, and production capacity.
The ideal solution for companies looking to improve productivity and efficiency in industrial processes, while reducing waste and processing times.
One of the simplest and most precise industrial robots.
The robot is controlled by a PLC that sends signals to the motors to move the axes according to the set coordinates. Programming is done through software using Cartesian coordinates. The precision of movement ensures a continuous and uniform gasket, even along complex paths, as long as the surfaces are flat or regular. The movements are smooth to ensure the best performance when dealing with curves.
- High level of customization
- Modular structure for transport
- Structured installation and commissioning
Standard features
Axis support structure
In painted steel
Axis structure
in structural aluminium profiles
Installed power: robot + foaming machine
25,5 KW
Power supply
400 VAC – 50 Hz – 3F + T
Motors
Brushless
Mini tank capacity
2 litres (A+B)
Helical pumps
ISO: 0.3 cc/rev POL: 1 cc/rev
System flow rate
0,5 – 4 gr/sec
Type of movement
Rack-and-pinion
Consistent results.
Every time.
We understand the importance of having a highly technological and easy-to-use system in order to compete in the market. Therefore, we manufacture the system according to your needs, providing you with the specific technology and advising you on the optional features that increase your production efficiency.
GASKET LP
The innovative plant for two-component polyurethane gaskets.
The ideal solution for companies looking to improve quality, productivity, and efficiency in industrial processes, while reducing waste and processing times.
Thanks to advanced technology, the plant ensures homogeneous gasket application on various types of products, guaranteeing maximum reliability and repeatability of the final result.
We share the importance of having an ultra-technological and user-friendly plant in order to compete in the market.
We manufacture the plant according to your needs, providing you with the specific technology and recommending the best optional features to enhance your production efficiency.
The Process
The gasket application process on the workpiece begins with the loading pumps that draw the two components (A+B) and transfer them into two mini-tanks.
Once the materials reach the mini-tanks, they are pushed to the pumps installed on the mixing head.
These pumps, once the operator starts the dispensing process, push the material into the mechanical mixing head.
The opening and closing of the valve for material dispensing is automatic.
The dispensing process includes a few seconds of pre-pour of the chemical product to fill the mixing chamber, and once the product has been dispensed onto the workpiece, an innovative system enables automatic cleaning of the head to expel any chemical residues from inside the mixing chamber.
Renew to Innovate
The innovation of the system is the result of in-depth research focused on three key aspects: simplifying usage, ensuring energy savings, and maintaining consistent gasket quality.
These goals led us to a process of improvement, resulting in tangible benefits for the end user and significantly enhancing the entire system.
A leap in quality: the software designed for efficiency.
Designed to be intuitive, even for less experienced operators, to work with precision.
The new optimized interface allows easy navigation through the various functions of the system.
A section of short and clear video tutorials guides the user step by step in the correct use of the system, thus promoting greater autonomy and competence.
A more immediate user experience, with reduced margin for error and more efficient system management.
Our Gasket LP seals any part, regardless of size, shape, or height!
Elimination of Recirculation Nucleation
The most significant innovation
Advantages
Consistent product quality
There are no longer any alterations in the chemical and physical properties of the polyurethane system.
Ease of use
It does not require continuous adjustments to the nucleation process throughout the day.
Greater Reliability
The lifespan of wear-prone components has increased, making the system more durable and easier to manage. This is because the system operates only during product dispensing and not during standby phases where nucleation and recirculation are active.
Maximum Flexibility
The head can handle two or more chemical components within the same system, without the need to empty it. A simple “click” is all it takes to switch from one configuration to another.
Energy Saving
The system consumes energy only when it is in use.
In traditional systems, recirculation continues to move the material even when the system is inactive, resulting in constant and unproductive energy consumption.
By eliminating this phase, we have optimized energy efficiency, reduced energy consumption, and improved the overall sustainability of the system.
This approach has made the system not only simpler and more reliable, but also more environmentally friendly and economically advantageous.
As well as being ultra-efficient, our systems also have a unique design.
All machine parts reflect the dedication we put into our work on a daily basis.
Simpler and more precise industrial robots
Double the speed of your work
THE DOUBLE STATION
If you have high-volume production of parts to be sealed, the double station is ideal for you. It allows you to apply the gasket in the first station while simultaneously loading the surfaces ready for pouring in the second station.
How do you input the data?
Smart, Fast, and Reliable Solutions
To make gasket application even more efficient and accessible, we have developed a data input system that is simple, fast, and suitable even for less experienced operators.
Our software is designed to ensure smooth processes and minimize preparation times, thanks to various intelligent programming modes.
🔹 XYZ Input: simply enter the part dimensions (length, width, height) and the system automatically calculates the optimal gasket path.
🔹 BARCODE Reading: each product can be identified via a barcode; once scanned, the software instantly retrieves the associated path, eliminating errors and speeding up format change.
🔹 DWG File Import: just upload a 2D technical drawing and the gasket path is generated automatically with maximum precision.
We do not use the point-to-point method, as it is slow, complex, and impractical for intricate or small shapes.
The Mixing Head
Dynamic and compact
High-performance and silent brushless motors.
Heating/cooling circuit for temperature thermostating.
Dosing pumps positioned close to the head for maximum dosing precision and to prevent pressure drops.
The head is designed to be easy to maintain and clean, minimizing downtime and operating costs.
Thanks to its advanced design, it offers precision, consistency, and reliability during foaming, ensuring consistently optimal results.
